It became official in 2018. For the second time a Robotic Parking Systems’ facility was awarded the Guinness World Record for the Largest Automated Parking Facility in the world – 2,314 spaces.
Robotic Parking Systems was contracted for the design, manufacture of the machinery and automation, installation, start up of operations and maintenance for a 2,314 space automated parking facility for the Al Jahra Court Complex in Kuwait. M A Kharafi was the general contractor on this project for Amiri Diwan of Kuwait – the office of the Amir of Kuwait.
This facility was designed as a combination of 684 concrete ramp parking spaces with 2314 automated spaces on top. The Robotic Parking System provides almost 3.5 times the number of parking spaces in approximately the same volume.
Robotic Parking Systems‘ robust, durable and safety-compliant industrial lifts transport cars from one level to another in our automated parking garage. We call these industrial lifts (composed of a deck, a drive and counterweights) Vertical Lift Conveyors (VLC) .
“These industrial lifts are a purely electromechanical design with long lasting chain drive and variable frequency drives that allow speed adjustments,” stated Royce Monteverdi, CEO. “They are also equipped with safety locks and other electronics that allow safe operation in a fully automated parking application,” he added.
Once the frames for VLC components are fabricated, they are primed and painted with high-quality, long-lasting industrial paints.
In early April 2014 we began issuing the purchase orders for the tens of thousands of components and materials required to build the machinery for the 2350 space robotic parking garage. Many of the parts have normal lead times of 4 to 6+ months. Fortunately, we have some great vendors who were able to expedite our orders to help us meet some very tight delivery deadlines.
While waiting for the mechanical and electrical parts to begin arriving, steel was ordered; and the fabrication teams began building the frames for the Robotic Parking System Vertical Lift Conveyor (VLC) machines and counterweights.
VLC machines are used to lift and lower cars from one level of the parking facility to another, similar to an elevator.
In just nine (9) months, Robotic Parking Systems manufactured, tested and shipped a record setting 210 machines for a new 2350 space automated parking facility.
This is the first of a multi-part series that will take you through the entire process of fabricating, assembling, testing, shipping and installing the machinery, automation components and electronics for this robotic parking garage.
Beginning in April 2014 with a bill of material consisting of about 2500 individual items, tens of thousands of parts and materials were ordered and began flooding into our manufacturing plant. Our vendors worked closely with us and were vital to our meeting an incredibly tight production schedule despite normally long lead times.
Royce Monteverdi, CEO, stated, “Precision milling is critical in the fabrication of Robotic Parking Systems’ machinery. The fabrication teams must hold to very tight tolerances that are required for the assembly of the machines.”
Shipments began in September 2014 and by early January 2015 about 1300 tons of machinery, electronics and materials were shipped out in 98 ocean freight containers.
The installation crew began arriving on site in November 2014 to oversee the off loading of the machinery and electronics. Installation is in progress, and we’ll announce details about the project as we near the completion and opening of the facility.
A major factor in the reduction of product liability for Robotic Parking Systems is the use of pallets as a key component of the company’s parking design and technology. Utilizing pallets in the automatic parking system prevents the dripping of oil, acids or salt water onto cars from either the parking system machinery or the cars on upper levels. It also guarantees that no machinery or other people ever touch the vehicle.
Here you can see a vehicle being moved on its pallet.